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    Case Studies

  • Client: BHP
  • Location: Mining Area C, Newman, WA
  • Date:

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Safe. Durable. Built for Mining.

At BHP’s Mining Area C in Newman, Western Australia, site access needed a solution that could withstand heavy foot traffic, forklifts, and the harsh outback conditions. Existing walkways and yard areas were prone to erosion, uneven surfaces, and dust, creating safety risks and ongoing maintenance challenges.

Safe. Durable. Built for Mining.

At BHP’s Mining Area C in Newman, Western Australia, site access needed a solution that could withstand heavy foot traffic, forklifts, and the harsh outback conditions. Existing walkways and yard areas were prone to erosion, uneven surfaces, and dust, creating safety risks and ongoing maintenance challenges.

The Challenge

High-traffic routes between crib rooms, the scaffold yard, and plant areas required a durable surface that could handle constant daily use by personnel and light mining vehicles. The mine needed a rugged, low-maintenance, and reliable solution to keep operations moving safely.

The Solution

BHP installed GEOHEX® ground stabilisation panels, sourced through Blackwoods Newman, across main walkways and connecting paths. The interlocking, modular panels created a stable, slip-resistant surface capable of supporting both foot traffic and light vehicle loads.

The modular design allowed for fast installation and on-site adjustments, ideal for a busy mining environment where downtime is costly.

The Result

The GEOHEX® pathways performed reliably under daily site operations, including repeated forklift use, with minimal maintenance required. Workers now enjoy safer, dust-free access across the site, while BHP benefits from reduced erosion, fewer repairs, and smoother operations.

Key Benefits for Mining Applications

  • Mining-ready durability: Withstands high foot and light vehicle traffic in rugged mining conditions

  • Enhanced safety: Stable, slip-resistant surfaces reduce trip hazards and dust exposure

  • Low maintenance: Resilient under constant site operations
  • Rapid deployment: Quick, modular installation minimises disruption
  • Sustainable: Made from 100% recycled Australian plastic

The BHP Newman project demonstrates GEOHEX®’s effectiveness in delivering long-lasting, practical ground stabilisation solutions for demanding mining environments.